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| DAIRY PROCESSING TANKS |
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| • Reaction Kettles for pharmacuticals |
• Batch pasteurisers |
| • Ice cream mix ageing tanks |
• Separator for whey and curds |
| • Float operated balance tanks for packing m/c |
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Jacketted multi purpose vats stationary & Tilting type |
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Batch Pasteurisers |
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CAPACITY |
1000 KG |
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Functional requirement |
It would be used for heating products like milk , sugar syrup,etc. |
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| Design parameter |
Batch Size : 80 % of Volume
Material input Temperature (mini) 4 deg.C
Heating Temperature (Maxi) : 150 C
Batch Time : 35 min
Heating Medium : Live Saturated Steam of 3.0 Kg/sq.cm pressure |
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| Inner shell |
The inner shell with cylindrical body, dished end bottom and reinforced brim shall be fabricated from 6.0 mm thick s.s. conforming to AISI 304. |
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| Intermediate shell |
The intermediate shell with cylindrical body, dished end bottom shall be fabricated from 6.0 mm thick m.s. conforming to I.S.226. |
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| Outer shell |
The outer shell with cylindrical body, conical bottom shall be fabricated from 2.0mm thick s.s. conforming to AISI 304 |
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| Insulation |
100 mm. Thick , crown 150 resin bonded fibre glasswool shall be applied in between the outer and intermediate shell. |
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| Covers |
Two nos. of semicircular removable covers of 2.0 mm thick and s.s. girder of 4.0 mm thick to support the covers and geared motor. |
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| Agitator |
S.S. Sweeping type agitator with vertical mounting geared motor of 20 rpm & 1.0 h.p. |
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| Steam inlet |
The steam inlet connection shall end outside in a flange and counterflange but without valves. |
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| Condensate outlet |
It shall be provided with strainer, steam strap, sight glass and by-pass arrangement. |
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| Airvent |
A manual airvent shall be provided at the top most portion of the steam jacket |
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| Thermowell |
A suitable thermowell shall be provided for fixing stem type thermometer to measure the temperature of the product. |
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Product Outlet- |
Bottom outlet :Dia 51mm plug type valve |
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| TESTING |
Hydro test for jacket shell - 6 kg /sq.Cm. |
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Refrigeration Plant Accessories |
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| • Ammonia valves |
• Condenser coils |
| • Ice cans |
• Agitators |
| • Receivers |
• Ammonia compressors |
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Cream Ripening Tank |
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| Functional requirement |
Cream having fat content of 40 - 45 % will be ripened &
Stored in this tank. |
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Capacity |
1000 / 2000 Litres |
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Dimensions |
Height : 3025 mm. , Width ( dia ): 1610 mm. |
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| Constructional Features |
Vertical, tripple walled, insulated and welded construction of sanitary design. |
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| Inner Body |
A.I.S.I. 304 quality, 2.0 mm thk |
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| Intermediate shell |
A.I.S.I. 304 quality, 2.0 mm thk |
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| Insulation |
First layer : 25 mm thk glasswool
Second layer & Third layer : 50 mm thk thermocole |
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| Outer Body |
A.I.S.I. 304 quality, 2.0 mm thk |
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| Accessories |
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| Outlet |
Dia 38 mm cup type, fitted with plug valve at a height 450 mm from floor level. |
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| Inlet |
No foam type dia 38 mm fitted with no-foam bend at top side |
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| Airvent |
S.S. 304 dia. 100 mm complete holes. |
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| Manway |
Insulated, round shaped provided at top side, complete with nitrile rubber gasket |
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| Sample Cock |
1/2” BSP (M),sanitary design |
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| Thermowell |
3/4” BSP (F) ,250 mm long provided at bottom side. |
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| Sight &Light Glass |
Dia 125 mm,complete with toughened glass & hood |
| Agitator |
S.S. sweeping type, Vertical mounting, low rpm, with solid shaft & and heavy duty blades. |
| Spray Ball |
Dia 100 mm spray balls (optional) |
| Level Marks |
Sand blasted/ etched at 200 L interval |
| Lifting Lugs |
2 nos. provided at top side |
| Side Ladder |
Removable type, fabricated out of 3/4” NB ms pipe |
| Sprinkler pipe |
25 mm dia s.s. pipe ring with sparger holes should be provided at the top of the jacket for sprinkling hot/ chilled water on the outer surface of the inner tank. Also steam sparger pipe at the bottom jacket shall be provided. |
| Legs |
4 nos.conical legs fabricated out of s. s. sheet& fitted with adjustable ballfeet. |
| Surface Finish |
Inside S. S. surface polished to 150 grits |
| Thermometer |
S.S. stem type 100 mm. dia. |
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Tilting Pan |
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We also offer our clients with the steam heated tilting pan with the following specifications |
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| Purpose : |
To prepare a uniform mix for cooking vegetables at a temp of 100 „aC to 110 „aC |
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| Design parameters : |
Heating Medium : Live Steam of 3.kg/sq.cm Design pressure of the jacket : 6 kg/ sq- cm The volume of the pan measured 100 mm below the brim shall be of 500 ltrs. The pan shall be double walled and jacketed construction |
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| Required services : |
Steam : Live Steam Of 3.0 Kg/Sq.Cm Electric power :3 phase, 415 V, 50 hz, A/C Supply |
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| Tilting arrangement of the pan : |
Two heavy duty hollow shaft shall be welded to the jacket and this shafts shall be supported on the stand through bush bearing. The stand shall have four legs and these legs will have footings for grouting in the foundation. The material of the stand shall be of s.s 304. |
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Heating Of Pan : |
Heating shall be provided to the pan by feeding live steam at 2 to 2.5 kg/ sq-cm to the jacket and the condensate shall be discharged out from the bottom most part of the jacket and it shall be complete with steam trap and by-pass valve. |
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C. I. P. Tanks |
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| Capacity |
-3000 L |
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| Constructional features |
The tank will be of double walled, insulated and sanitary design |
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| Scope of supply |
Inner shell :
The inner shell and conical bottom should be made from 2 mm thk. Stainless steel plate conforming to AISI 316 . |
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Insulation |
75 mm thk , Crown 150 fibre glass wool. |
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Outer shell |
The outer shell & bottom should be made of 2 mm thk. stainless steel plate conforming to AISI 304 |
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| Accessories : |
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Legs : |
4 nos stainless steel legs with with ball feet provided |
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Covers: |
Half - openable three piece covers on top made from
s.s. 304 sheet. The center portion should be fix type & s.s.304 / 2.5 mm thk |
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Cip return Inlet: |
Dia.51 mm s.s.304 pipe, provided at at top. |
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Water Inlet: |
Dia.51 mm s.s.304 pipe, provided at at top. |
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Side Outlet : |
Dia.51 mm s.s.304 pipe |
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Over flow: |
Dia.51 mm s.s.304 pipe for overflow at top |
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Drain : |
S.S.304 pipe at the bottom of conical end |
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Thermo - well |
¾’’ BSP Process connection |
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